Manufacturing of shafts of any complexity to order, Poltava region.

Manufacturing and restoration of shafts for industrial units

The company Bioekoprom GK specializes in the manufacture and restoration of shafts for industrial units, ensuring the reliability and efficiency of your equipment. We offer a full range of heat treatment, grinding and shaft balancing services to ensure high quality and longevity of your equipment.

Services:

Manufacturing of Shafts: We manufacture shafts from high-quality materials using advanced technologies and equipment. Our shafts meet the highest standards of quality and precision, which guarantees their reliability and performance.

Shaft Restoration: We restore shafts of any condition, restoring their performance and extending their service life. Applying advanced repair methods and using quality materials, we ensure maximum efficiency of your equipment.

Heat treatment: Our company has modern heat treatment technologies that allow us to achieve the required mechanical properties and resistance of shafts to wear and corrosion.

Grinding: We grind the shafts using high-precision equipment, which ensures the uniformity and smoothness of the surface of the shafts, which is important for their efficient operation.

Balancing: Our experts balance the shafts with high precision, which allows you to avoid vibrations and ensure the stable operation of your equipment.

Work on the manufacture of shafts includes several key stages that ensure high quality of the final product. Here are the main steps of the shaft manufacturing process:

Design and engineering calculations: Before starting production, it is necessary to develop detailed drawings and carry out engineering calculations to determine the optimal parameters of the shafts, taking into account their future load and operating conditions.
Selection of materials: Depending on the type of shaft and the requirements for its operation, materials such as carbon or stainless steel, alloys based on aluminum or titanium and other specialized alloys are selected.
Machining: Includes milling, turning, grinding and other types of machining to give shafts the required dimensions and shapes.
Heat treatment: It is carried out to strengthen the material of the shaft and improve its operational characteristics. This may include quenching, tempering, annealing and other heat treatment processes.(//tractor-service.com)
Surface treatment: Grinding, polishing, coating to protect against corrosion or to ensure sliding of machine components.
Quality control: Each shaft undergoes rigorous quality control, including dimensional measurements, technical compliance and strength and durability testing.
Assembly: If necessary, the shaft is equipped with additional elements, such as bearings, gears, seals and other components.
Testing and validation: Before shipment to the customer, the shaft is tested under load to confirm its performance under real operating conditions.
Thanks to a high level of qualification and the use of modern equipment, we are able to manufacture shafts that meet the highest standards of quality and reliability.

Custom shaft manufacturing can include a wide range of shaft types, each with its own characteristics and purpose for specific industrial applications. Here are some of the main types of shafts that our company can manufacture:

Drive shafts - used to transmit torque from the engine or other power source to other parts of the machine.
Drive shafts - serve to transfer mechanical energy between components. Often used in hydraulic systems, reducers and mechanical transmissions.
Cardan shafts - used in the automotive industry and mechanisms to transmit rotary motion through variable angles, providing flexibility in the location of the engine and drive wheels.

Rotary shafts - are used in a large number of machines, in particular in electric motors, generators, turbines, where they serve to perform rotational movements and transfer energy.

Compensating shafts - designed to compensate for vibrations and dynamic loads in various parts of machines, help reduce mechanical stress and extend the service life of equipment.
Gear shafts - integrated in gears, which are used in gears to transfer torque from one shaft to another.
Splined shafts - have splines (slots or grooves) that allow them to engage with matching splined sleeves or couplings, providing high torque engagement.
Flexible shafts are used in places where it is necessary to transmit rotation through complex, inaccessible or variable spaces. This may include medical equipment, small machinery and tools.
Technological shafts - specialized shafts that perform certain technological functions in production processes, for example, in the textile or paper industry.

Each shaft is manufactured from high quality steel such as AISI 304 or 316 stainless steel for food grade and chemically resistant applications, or carbon steel for less demanding applications. The choice of material and design of the shaft will depend on specific needs and operating conditions.

In our company, it is possible to manufacture shafts to order, taking into account the unique requirements of customers, as well as restoration of old or damaged shafts to return them to full functioning.